Axio Electronics offers comprehensive mechanical engineering solutions, combining product design, material selection, CAD modeling, and rapid prototyping to develop high-performance, manufacturable products. Our expertise includes sketching, 3D modeling, seamless electronics + hardware integration, iterative development, and designing for environmental resistance and waterproof durability, ensuring robust and reliable designs.
From concept to production, we focus on precision, durability, and efficiency, delivering innovative solutions built to withstand real-world conditions and meet industry standards.
Mechanical engineering is essential for transforming product designs into fully functional, manufacturable solutions. At Axio Electronics, we take a structured approach to product architecture, material selection, CAD modeling, prototyping, and rigorous testing to ensure durability, performance, and compliance.
Our expert team works closely with electronics, firmware, and manufacturing specialists to build enclosures and mechanical structures that seamlessly integrate with PCBs and internal components. From early-stage design to final production, we ensure products are optimized for real-world applications.
- Product Design to Mechanical Architecture
- Material Selection
- CAD Modeling & Engineering Design
- In-House Prototyping & Fabrication
- Basic Testing Facilities
- Functional & Compliance Testing
- Waterproofing & Sealing
- Environmental & Stress Testing
- Engineering Validation (EVT) & Functional Testing
- Design Validation (DVT) & Tooling
- Production Validation (PVT) & Mass Production
OUR CASE STUDY
Product Development Guide & Timeline
NDA Signing
1 dayScope of Work (SoW)
1 dayProposed A/B Solution Draft
2 DaysTechnical Feasibility Check
3 DaysBOM Estimation & Budgeting
1 dayFinal Report & Recommendations
1 dayClient Review Session
1 dayExpert Mechanical Engineering Team & Comprehensive Development Process
Our mechanical engineering team works with you to define goals and develop structured designs, while coordinating with our electronics, firmware, and procurement teams for seamless integration and efficient manufacturing.
With 50+ successful projects, we deliver robust, cost-effective mechanical solutions for your products.
CAD DESIGN DEVELOPMENT
Define product architecture and mechanical requirements.
Material selection for durability, weight, and cost optimization
Sketching & CAD Modeling
Software used - Solidwork, Rhino 3D, Granta MI, CES Selector, MatWeb
PROTOTYPING & VALIDATION
MANUFACTURING & PRODUCTION READINESS
Engineering Validation Testing (EVT) for mechanical robustness.
Design Validation Testing (DVT) with tooling and mold creation.
Production Validation Testing (PVT) to ensure mass production readiness.
How we communicate?
Bi-weekly technical calls, Weekly PDF reports, Robust version control, project management access
Deliverables
(Timeline - 4-6 Weeks)*
- Concept & Design Documentation – Product architecture, material selection, and industrial design sketches.
- Detailed Engineering & CAD Models – 3D CAD files, mechanical assembly drawings, and structural analysis.
- Prototyping & Testing – 3D-printed/CNC prototypes, fitment testing, and environmental assessments.
- Manufacturing-Ready Files – Tooling designs, EVT/DVT/PVT reports, and mass production documentation.
DOWNLOAD SAMPLE
FEASIBILITY STUDY
DOCUMENTS
We prepare for next steps
Prepare development plan from idea to manufacturing
Get a financial proposal for development
FAQ’s
What mechanical engineering services does Axio Electronics provide?
What industries do you support for mechanical design?
What materials can you design with?
What software do you use for mechanical design?
Can you create custom enclosures and mechanical components?
How do you prototype mechanical designs?
Do you perform mechanical testing and validation?
Can you support manufacturing and mass production?
How do you ensure seamless integration with electronics and firmware?
What deliverables can I expect from your mechanical engineering services?
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Axio Electronics