Wearable Electronics Product Development | Design & Prototyping ■
Axio Electronics specializes in designing and engineering cutting-edge wearable devices for medical, wellness, and consumer applications. Our end-to-end development services ensure seamless integration of hardware, software, AI, and wireless connectivity to create high-performance, market-ready wearables.
We partner with healthtech innovators, fitness brands, and consumer electronics companies to develop smart wearables that offer real-time health tracking, AI-powered insights, and seamless user experiences.
Product Design and Development Process ■
Our work is structured in three consecutive stages:
1. Prototype Innovation
Prototype innovation drives impactful solutions, blending engineering and design. Rapid prototyping minimizes risks and turns concepts into complete products.
2. Product Development
Product development turns prototypes into scalable designs. A phased approach merges design, engineering, and manufacturing to ensure efficiency and quality.
3. Pilot Manufacturing
Pilot manufacturing bridges prototypes to production. Refining designs, ensuring manufacturability, and collaborating with supply chain partners for a smooth transition.
Trusted By
End-to-End IoT Development Services: From Idea to Market ●
INDUSTRIAL DESIGN
ELECTRICAL ENGINEERING
SOFTWARE
MECHANICAL DESIGN
WIRELESS INTERFACES
PROTOTYPING
ARE YOU READY?
Book Your Free
Wearable Hardware Development Consultation
OUR CASE STUDY
Product Development Timeline
Feasibility Study
Engineering Validation
Design Validation
Production Validation
- • Solution research
- • Product Specification
- • Component Selection
- • Early Industrial Design
- • Cost Estimate
- • Proof of concept
- • ‘Work like’ prototypes using development kits
- • Early customer feedback
~2 months
- • Detailed engineering
- • Industrial Design
- • Electronics development
- • Embedded firmware
- • Mechanical design
- • Engineering samples using rapid prototyping, 5-10 pcs
- • Customer Beta testing
- • Pre-compliance testing
- • Second iteration, if needed
4-5 months
- • Select Manufacturer (CM)
- • Design for Manufacturing
- • CMF (Color, Materials, Finishing)
- • Electronics design ECO
- • Firmware / Software finalization
- • DFM for Mechanical parts
- • Tooling for Mechanical parts
- • CM does product prototyping using tooling, 10-50 units
- • Compliance tests (FCC, UL, CE)
- • Deliver samples to beta testers
4-5 months
- • Supply chain optimization
- • Final tooling for all parts
- • Prepare Functional tests
- • Create test jigs
- • Fault and yield review
- • Order parts for first batch
- • Setup manufacturing process
- • CM applies mass-production techniques, 50-500 units
- • Final compliance tests
- • Deliver product to early backers
3-4 months
10 Years of Excellence
Axio Electronics goes beyond delivering cutting-edge electronic solutions—we foster a collaborative community where knowledge is shared, and innovation thrives. By openly sharing our expertise and insights, we contribute to the advancement of the electronics industry, empowering others to push technological boundaries.
Our commitment to excellence has led us to develop innovative methods for streamlining the electronics manufacturing process, solidifying our reputation as an industry leader. Recognized for our expertise, Axio Electronics has earned high ratings across multiple platforms, including being a trusted partner on Clutch with a 5-star rating.
As a thought leader in the electronics and hardware industry, Axio Electronics shares insights on emerging technologies, engineering advancements, and business strategies through contributions to top publications like Forbes. By providing valuable perspectives, we help professionals navigate the evolving landscape of hard tech, driving innovation and shaping the future of the industry.
FAQ’s
What are the key considerations in wearable technology product design?
How do you ensure a wearable device meets regulatory standards?
What are the challenges of developing wearable medical devices?
How do you choose the right battery for wearable technology?
How important is app development for smart wearables?
What trends are shaping the wearable tech industry in 2024?
Blogs
The Art of Scaling: How to Take Your Prototype from Lab to Mass Production
A step-by-step guide to scaling your hardware prototype from lab to mass production, covering all key stages, pitfalls, and best practices.
Inside the Workshop: The Magic of Rapid Prototyping in Action
A behind-the-scenes look at how rapid prototyping accelerates hardware development at Axio Electronics, from concept to functional prototype.
Building Hardware Startups: Why Execution Matters More Than the Idea
Discover why execution trumps ideation in hardware product development and how to build a high-performing startup by getting execution right from day one.
From One to Many: The Challenges of Transitioning from Prototype to Manufacturing
Discover the critical challenges hardware startups face when transitioning from prototype to manufacturing and learn proven strategies to overcome them.
LET'S TALK ABOUT YOUR PROJECT
PLEASE FILL OUT THE FORM AND WE'LL GET BACK TO YOU SHORTLY.
Axio Electronics